Mattress Protector Manufacturing

Mattress Protector Manufacturer — Jersey Comfort, Total Protection

Since 1965

Comfort Without Compromise

Traditional mattress protectors force a trade-off: protection at the cost of comfort. Kayteks eliminates this compromise. Our jersey knit mattress protectors combine a soft, stretchy cotton top surface with an advanced TPU (thermoplastic polyurethane) membrane backing, delivering 100% waterproof protection that remains breathable and completely noiseless.

The jersey top layer feels identical to a premium fitted sheet — soft, stretchy, and comfortable against the skin. The TPU membrane underneath blocks liquids while allowing air and moisture vapour to pass through, preventing heat build-up and ensuring a cool, dry sleeping environment.

With 360-degree elastic and pocket depths from 25 to 40 cm, our mattress protectors fit securely on any mattress without bunching or shifting during the night.

Jersey mattress protector manufacturing at Kayteks facility Waterproof mattress protector production - TPU lamination Jersey fabric knitting for mattress protectors Finished mattress protector products ready for packaging
Technical Details

Product Specifications

Kayteks mattress protectors are engineered for maximum protection without sacrificing sleep quality. Our dual-layer construction combines knitted comfort with advanced membrane technology for hotel, healthcare, and retail applications.

Mattress Protector Specifications

Top Surface Jersey knit cotton
Back Layer TPU / PU waterproof membrane
Weight Range 120–200 GSM (top layer)
Single Sizes 90x190 cm, 90x200 cm, 100x200 cm
Double Sizes 140x200 cm, 160x200 cm
King Sizes 180x200 cm, 200x200 cm, Custom sizes
Elastic 360-degree full elastic
Pocket Depth 25–40 cm
Wash Temperature Machine washable at 60°C
Certifications GOTS, OEKO-TEX Standard 100, OCS, BSCI
Packaging Custom branding, carton box, poly bag
Applications

Built for Every Market

From five-star hotels to baby nurseries, our mattress protectors are engineered for the specific demands of each application.

Hotels

Engineered for 300+ industrial wash cycles. Colourfast, shape-retaining, and noiseless for guest satisfaction.

300+ Wash Cycles

Healthcare

Full waterproof barrier for clinical environments. Breathable TPU prevents moisture build-up and pressure sores.

Retail

Private label mattress protectors with custom packaging for supermarket chains and online retailers across Europe.

Baby

OEKO-TEX certified, safe for infants. Available in cot and toddler bed sizes. Waterproof, breathable, and gentle.

OEKO-TEX Certified
FAQ

Frequently Asked Questions

Common questions about our mattress protector manufacturing and services.

Are jersey mattress protectors noisy?
No. Our jersey mattress protectors use a thin TPU (thermoplastic polyurethane) membrane that is completely noiseless. Unlike older PVC-based protectors, TPU lamination produces no crinkling or rustling sounds, ensuring undisturbed sleep.
How many times can hotel-grade mattress protectors be washed?
Our hotel-grade mattress protectors are engineered to withstand 300+ industrial wash cycles at 60°C without losing waterproof performance or elasticity. This makes them highly cost-effective for hospitality and healthcare applications.
Are your mattress protectors safe for babies?
Yes. Our mattress protectors are OEKO-TEX Standard 100 certified, meaning they have been tested for harmful substances and are safe for direct skin contact, including for infants. We produce baby-sized protectors for cot and toddler bed dimensions.

Request a Quote for Mattress Protectors

Contact us for sample requests, pricing and production details.

Contact Us