Mattress Protector Manufacturing

Mattress Protector Manufacturer — Jersey Comfort, Total Protection

Kayteks makes waterproof, breathable mattress protectors with a TPU membrane laminated to a jersey knit top: 360° elastic, 25–40 cm pocket depth, machine washable at 60°C; the hotel series withstands 300+ industrial wash cycles.

Own productionOEKO-TEX® 100TPU membraneNoiseless
Kayteks waterproof knitted mattress protector
300+industrial wash cycles (hotel series)

Since 1965

Comfort Without Compromise

Traditional mattress protectors force a trade-off: protection at the cost of comfort. Kayteks eliminates this compromise. Our jersey knit mattress protectors combine a soft, stretchy cotton top surface with an advanced TPU (thermoplastic polyurethane) membrane backing, delivering 100% waterproof protection that remains breathable and completely noiseless.

The jersey top layer feels identical to a premium fitted sheet — soft, stretchy, and comfortable against the skin. The TPU membrane underneath blocks liquids while allowing air and moisture vapour to pass through, preventing heat build-up and ensuring a cool, dry sleeping environment.

With 360-degree elastic and pocket depths from 25 to 40 cm, our mattress protectors fit securely on any mattress without bunching or shifting during the night.

Membrane technology
TPU
Machine washable
60°C
Wash cycles (hotel)
300+

Technical Details

Product Specifications

Kayteks mattress protectors are engineered for maximum protection without sacrificing sleep quality. Our dual-layer construction combines knitted comfort with advanced membrane technology for hotel, healthcare, and retail applications.

Mattress Protector Specifications
Top SurfaceJersey knit cotton
Back LayerTPU / PU waterproof membrane
Weight Range120–200 GSM (top layer)
Single Sizes90x190 cm, 90x200 cm, 100x200 cm
Double Sizes140x200 cm, 160x200 cm
King Sizes180x200 cm, 200x200 cm, Custom sizes
Elastic360-degree full elastic
Pocket Depth25–40 cm
Wash TemperatureMachine washable at 60°C
CertificationsGOTS, OEKO-TEX Standard 100, OCS, BSCI
PackagingCustom branding, carton box, poly bag

Size matrix

Standard sizes

90×190Single
90×200Single
100×200Single
140×200Double
160×200Double
180×200King size
200×200King size

All sizes in cm; pocket depth from 25 to 40 cm. Custom sizes on request.

Quick quote

Get a price for mattress protectors

Minimum order
500 pcs
Wash durability
300+
Lead time
4–6 weeks
Standard sample
7 days
Quote reply
1 business day
Request a quote or sample [email protected]

Minimum order may vary by fabric, weight and colour. Samples in custom colours or fabrics can take up to 10 working days.

Applications

Built for Every Market

From five-star hotels to baby nurseries, our mattress protectors are engineered for the specific demands of each application.

01

Hotels

Engineered for 300+ industrial wash cycles. Colourfast, shape-retaining, and noiseless for guest satisfaction.

300+ Wash Cycles
02

Healthcare

Full waterproof barrier for clinical environments. Breathable TPU prevents moisture build-up.

03

Retail

Private label mattress protectors with custom packaging for supermarket chains and online retailers across Europe.

04

Baby

OEKO-TEX certified. Available in cot and toddler bed sizes. Waterproof, breathable, and gentle.

OEKO-TEX Certified

International Standards

Certifications

  • GOTSGOTS — organic textile standard
  • OEKO-TEX 100OEKO-TEX Standard 100 — harmful substance testing
  • OCSOCS — organic content standard
  • BSCIamfori BSCI — social compliance

All certificates

FAQ

Frequently Asked Questions

Common questions about our mattress protector manufacturing and services.

Question not answered here? Write to us

Are jersey mattress protectors noisy?

No. Our jersey mattress protectors use a thin TPU (thermoplastic polyurethane) membrane that is completely noiseless. Unlike older PVC-based protectors, TPU lamination produces no crinkling or rustling sounds, ensuring undisturbed sleep.

How many times can hotel-grade mattress protectors be washed?

Our hotel-grade mattress protectors are engineered to withstand 300+ industrial wash cycles at 60 degrees Celsius without losing waterproof performance or elasticity. This makes them highly cost-effective for hospitality and healthcare applications.

Are your mattress protectors safe for babies?

Our mattress protectors are OEKO-TEX Standard 100 certified, meaning they have been tested for harmful substances. We produce baby-sized protectors for cot and toddler bed dimensions, with a 100% cotton jersey top surface and a waterproof, breathable TPU membrane.

Bought together

Complete the set

Request a Quote for Mattress Protectors

Contact us for sample requests, pricing and production details.

Contact Us